Composite Operator - Level I - Canopies

Job Summary

Under direct supervision, the Sikorsky Composite Assembly Operator – Level I performs a variety of standard, generally repetitive manufacturing activities involved in the fabrication, assembly, and machine operations required to manufacture composite parts or assemblies. This role provides hands-on support to higher-level Assembly II personnel and contributes to the safe, timely, and high-quality production of aerospace components in accordance with established work instructions, quality standards, and safety regulations.

Job Responsibilities

Manufacturing & Assembly Support:

• Assist Assembly II personnel in assembling parts, fittings, or subassemblies on aircraft using layout tools, hand tools, power tools, and fasteners such as bolts, screws, rivets, or clamps
• Assist in the assembly of prototypes or integrated-technology demonstrators for new or emerging aircraft environmental technologies by following detailed product specifications and instructions
• Assist in attaching brackets, hinges, clips, or other hardware to secure or support components and subassemblies using mechanical fasteners, chemical bonding, or welding processes
• Clean, oil, coat, or otherwise prepare components and materials prior to assembly or attachment as required
• Assist in joining major structural assemblies such as wings, tails, or fuselage sections in accordance with work order requirements and specifications
• Layout, Alignment & Fit
• Assist Assembly II personnel in laying out, marking, and identifying reference points for installation of parts or components using jigs, templates, and measuring or marking instruments
• Position and align subassemblies in jigs or fixtures using measuring instruments while following blueprint lines, index points, and work instructions
• Verify dimensions, alignment, and fit of cable assemblies, fittings, or components using approved measuring devices
• Assist in ensuring proper fitness and clearance by cutting, trimming, filing, bending, or smoothing parts as required

• Assist Assembly II personnel in fabricating parts required for assembly or installation using shop machinery or manufacturing equipment

• Splice cables using clamps and fittings or by reweaving cable strands
• Assist in splicing seals or tubing using approved bonding materials and processes

Identification, Documentation & Quality:

• Assist Assembly II personnel in marking identifying information on tubing or cable assemblies using labels, etching devices, rubber stamps, or other approved identification methods
• Follow work instructions, blueprints, specifications, and routing documentation accurately
• Notify supervision of any quality concerns, defects, or deviations from specifications

Safety, Environmental & Housekeeping:

• Capture and segregate waste materials such as aluminum swarf, machining cutting fluids, solvents, and other materials for recycling or environmentally responsible disposal in accordance with company and regulatory requirements
• Comply with all Environmental, Health, and Safety (EHS) policies, procedures, and hazard control requirements
• Maintain a clean, organized, and Foreign Object Debris (FOD) free work area
• Properly use personal protective equipment (PPE) at all times

Job Qualifications

Education & Experience Requirements:

• High School Diploma or GED required
• 0-1 Years’ experience
• Prior manufacturing experience preferred but not required
• Experience in composite manufacturing, wrapping, or layup environments highly desired
• Entry level position: training provided
• Must be a U.S. Person per ITAR regulations to comply with export compliance requirements, with ability to obtain a Department of Defense security clearance if needed.

Physical & Work Environment Requirements:

• Ability to stand, bend, reach, and perform repetitive motions for extended periods
• Ability to lift and carry materials up to weight 25–35 lbs.
• Work performed in a manufacturing environment with exposure to noise, chemicals, and machinery
• PPE required (gloves, safety glasses, respirators, protective clothing as applicable)

Equal Opportunity Statement

GKN Aerospace is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, gender identity, sexual orientation, national origin, disability, veteran status, or any other characteristic protected by applicable law.